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Troubleshooting Mechanical Drive Systems and Rotating Equipment

           

Program Duration

:

5 Days

Program Date :

12-16 February,2012

Program Location

:

Cairo, Egypt

Program Fees

:

US$ 3350/Per Person

 

 

PROGRAM OBJECTIVES:

It is no secret that downtime is expensive. Regardless of the precautions you've taken and preventive maintenance practices you've implemented, sometimes things just go wrong and you need it fixed now. But in order to fix it you must know how to isolate and define the problem, and that's what this course is all about teaching you how to quickly and accurately troubleshoot so that you can avoid costly downtime.
In this course well provide the student a new perspective on troubleshooting mechanical and rotating equipment. Rather than teaching about equipment specific situations well take a more novel approach. Well teach you to troubleshoot based on the common components that make up a piece of specified equipment so that you can go back to the workplace and troubleshoot just about anything regardless of its function, design or manufacturer. You will learn about basic mechanical applications, failures, life expectancy and maintenance of shafts, bearings, couplings, chains, sprockets, bushings, gears, belts, sheaves and other mechanical components. You'll learn what data to measure, track and trend, so that when equipment fails you can get quick answers to what is wrong. Most importantly you will learn how to find and fix the real problems with your equipment, and not just the symptoms. No matter what type of equipment you may confront on the job, after attending this seminar you will have the tools & skills to properly troubleshoot just about any problem you may encounter.
 

 

 PROGRAM OUTLINES:

Understanding Machine Components and Failure Mechanisms

  • Introduction

    • Overview of Rotating Equipment

    • What is Common to All Types of Equipment?

  • The Maintenance Educational Component (MEC)

    • Definition

    • Application

    • Understanding How Equipment Works

  • Bearings

    • Anti Friction

    • Plain

  • Measurement of Critical Components

    • What to Measure

    • How to Measure

    • Watching for Trends

  • Shafting

    • Types of Shafts

    • Uses and Applications

    • Repair and Maintenance

  • Housing

    • Types of Housing

    • Re-machining and Repairs

  • Lubrication

    • Importance of Lubrication

    • Types of Lubrication

    • What Needs to be Lubricated

    • How & When to Lubricate

  • Shaft Couplings

    • Component Overview

    • Errors of Omission

    • Maintenance

  • V-Belts

    • Uses for Equipment

    • Failure Modes

  • Chain Drives

    • Component Overview

    • Pitching a Solution

  • Positive Drive Belts

    • Reducing Tension Headaches

  • Gears and Gearing

    • Removing the Mystery

    • Repair and Maintenance

Troubleshooting Faults and Applying Corrective Action

  • Vibration Analysis

    • Simple Measurement Practices

    • Using Data for Troubleshooting

  • Fast Fault Finding

    • Vibration as Your Tool

  • Acoustical Troubleshooting

    • Using Sound as a Tool

    • What to Listen for

  • Infra-red Inspection

    • Methods & Devices

    • When to Use it

    • What Your Readings Mean

  • Oil Analysis

    • Hidden Problems Revealed

    • Analyzing Your Oil

    • Corrective Action

  • Motors

    • Using the Nameplate for Information

    • Sizing the Motor to the Job

  • Megger Testing

  • Troubleshooting Trees

    • Types and Uses

    • How They Work

  • Basic Troubleshooting

    • Best Practices

    • Minimum Changes to get

    • Maximum Results

  • Pumps, Blowers and Fans

    • The Most Common Problems

    • Looking for the Obvious

    • Noise and Capacity Changes

  • Other Rotating Equipment

  • Review

    • What Applies to Your Job

    • What Will You Do when You Return to Your Job?

 

WHO SHOULD ATTEND?

      This program is a must for anyone who works with mechanical and rotating equipment at industrial plants, utilities or commercial and private building facilities. General maintenance personnel, workers in cross-training programs, electricians and engineers will find this course extremely useful.