Categories >> Electrical & Instrumentation:

 

Instrumentation & Process Control for Industrial Applications

 

 

Program Duration

:

5 Days

Program Date

:

19-23 February, 2012

Program Location

:

Cairo, Egypt

Program Fees

:

US$ 3200/Per Person

 

PROGRAM INTRODUCTION:

Control systems for industrial applications have advanced dramatically during the last decade. They become more modular and more sophisticated offering a vast variety of control functions for all the systems that operate within a modern "intelligent" facility. Enhanced functionality of the automation systems also means more complexity, interactive strategies, new technologies and systems management with resulting better control and improved reliability.

This course provides participants with the perfect bridge between the theories/principles and the practical knowledge gained on the factory floor. It provides a thorough exposition of instrument components (both analog and digital), pneumatics, actuators, and regulators and details their application to the industrial process. Each topic will be discussed in a logically organized manner and contains an abundance of realistic problems, examples, and illustrations to challenge the participants to think and encourage them to apply this knowledge to the solution of practical problems.

This course is designed for engineers and technicians in order to update them with the latest technologies in industrial instrumentation and process control. The course will describe the electricity and sensors relating to level, pressure, flow, temperature, humidity, and mechanical measurements. Regulators and actuators, signal conditioning and transmission, and documentation and symbols.

PROGRAM OBJECTIVES:

Upon successful completion of the course, participants should be able to:-

  • Understand the basic measurement concepts of instrumentation and process control
  • Know the different technologies currently in use in pressure, level, temperature and flow measurement
  • Know the different types of actuators and accessories used on the different types of valves plus an appreciation of actuator forces, positioners and fail safe systems
  • Recognize the features of basic control systems including cascade control
  • Understand the combined concept of feedforward / feedback and ratio control in terms of practical applications
  • Review new and long term trends in instrumentation and process control
  • Know the different techniques for tuning PID controllers
  • Recognize the various forms of digital fieldbus communication and Smart transmitters
  • Be familiar with the subjects of Distributed Control Systems (DCS), Programmable Logic Controllers (PLC) and SCADA plus an appreciation of Safety Instrumented Systems (SIS)

 

PROGRAM OUTLINES:

 

This intensive course will cover the following topics:

  • Introduction to Instrumentation
  • P & ID Drawing Standards
  • Loop Diagrams
  • Pressure, Level, Temperature and Flow Control Valves
  • Troubleshooting
  • Digital Controllers
  • Advanced Process Control Techniques 

Day 1


1. Introduction to Instrumentation - Introduction to the concepts of Basic Measurements and Process Control.
2. P&ID Drawing Standards - The need for standards; Purpose, Scope, Applications, Format, Standard Symbols, References and Functions; Drawing Examples, Creation and Review.
3. Instrument Loop Diagrams - Purpose of Loop Diagrams, Types of Loops, Reading and Interpreting Loop Diagrams, Electronic and Pneumatic Loops.

Day 2
1. Pressure - Analog Electronic, Smart, D/P, Gage - Theory of Operation, Input and Output Measurement Standards, Installation Connections, Calibration Checks, Transmitter Calibration, Five Point Check, Troubleshooting and Discussion Questions.

2. Level – Methods of Level Sensing, Theory of Operation, Input and Output Measurement Standards, Installation Connections, Calibration Checks, Transmitter Calibration, Five Point Check, Troubleshooting and Discussion Questions.

3. Temperature - Thermocouple and RTD - Theory of Operation, Input and Output Measurement Standards, Installation Connections, Calibration Checks, Transmitter Calibration, Three Point Check, Troubleshooting and Discussion Questions.

Day 3


1. Flow – Orifice plate, vortex, mag meters, bubblers. Theory of Operation, Input and Output Measurement Standards, Installation Connections, Calibration Checks, Transmitter Calibration, Five Point Check, Troubleshooting and Discussion Questions.

2. Control Valves - Theory of Operation, Types of Control Valves, Input and Output Measurement Standards, Installation Connections, Calibration Checks, Troubleshooting and Discussion Questions.

Day 4


1. Control Valves –Continued
2. Digital Controllers – Digital Controller Technology, Process Control, P, I and D Control Modes and Troubleshooting. Tuning – Tuning Principles, The Ultimate Method, Trial and

Error. Safety Issues - Importance of Field Devices, Sensors and Final Elements, Redundancy, Design Requirements, Installation Concerns, Wiring and Testing Field Devices.
3. Process Control -Various types of in house systems displayed and discuss.